JoinDT

Official Project Name: "Joinig for Damage Tolerance | Teilprojekt „Implementieren von Schadens- und Bewertungsmodellen in eine FEM-Simulationsumgebung“

Project Duration: March 1, 2020 - June 30, 2024

Business Area: Mechanical Engineering

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The JoinDT project aims to develop a damage-tolerant method for designing bonded and welded joints in fiber-reinforced composite structures in the aerospace industry. The focus is on integrating pre-damage from impact and fatigue simulations into strength analysis to virtually determine the residual strength of the joints. This method seeks to streamline the design process and reduce the need for physical testing.

Project objective and description

The JoinDT project focuses on developing an advanced method for damage-tolerant design of bonded and welded joints in fiber-reinforced composite structures for the aerospace industry. The main goal is to establish an innovative approach that integrates pre-damage from impact and fatigue simulations into the strength and failure behavior analysis, enabling virtual determination of residual strength.

The method developed aims to significantly improve the design process for complex adhesive joints by creating design guidelines that can be cost-effectively and time-efficiently validated. The project seeks to achieve a certifiable solution that allows precise prediction and control of crack growth in primary load-bearing paths under fatigue conditions. By applying this method, joints in primary load-bearing structures can be designed with damage tolerance while reducing the need for time-consuming and material-intensive physical tests.

Wölfel plays a crucial role by integrating the methods developed at academic institutions into a commercial FEM environment. This involves addressing the simulation chain of individual modules, their data transfer, and communication with the end user of the simulation process at AIRBUS. The goal is to transfer the methodology into the simulation environments of the involved divisions, which can then be adapted to their specific requirements.


University of Stuttgart – Institute of Aircraft Design

HAW Hamburg – Automotive and Aeronautical Engineering

Fraunhofer Institute for Manufacturing Technology and Advanced Materials, IFAM

DLR e.V. – Institute of Lightweight Systems

INVENT GmbH

Airbus Helicopters Deutschland GmbH

Airbus Defence and Space GmbH

Airbus Operations GmbH

Wölfel Engineering GmbH + Co. KG

Funding Body: German Federal Ministry for Economic Affairs and Climate Action (BMWK)

Reference: 20W1918G

Lead Partner: DLR Projektträger

 


Please contact me personally

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Do you have any questions? As the project manager at Wölfel for this project, I am available to answer any questions you may have about this research project.

Thomas Rief

+49 931 49708-368
rief@woelfel.de

Study

Bachelor of Science in Mechanical Engineering, Oregon State University (Corvallis, USA)
Dipl.-Ing. in Materials Science, Saarland University

Academic Degree

See above

Professional Motto

The work that pleases us becomes a pleasure.

Working at Wölfel

The colleagues are all very warm and open.